Tsio 520 Overhaul Manual
. Horsepower: 310 hp.
May 1, 1979 - OVERHAUL MANUAL. TSIO-520 SERIES. AIRCRAFT ENGINES. FAA APPROVED. FORM X-30042A MAY 1979. Tsio 520 Parts Manual.pdf Free Download Here b PARTS CATALOG FOR TSIO-520 SERIES AIRCRAFT ENGINES. X30574A TSIO-520 Permold Overhaul Manual 7/85 X30575A L/TSIO-520 Sandcast Overhaul Manual 11/87. X30009 W670 Overhaul & Parts Manual 12/56 CATEGORY 5 SIL97-1.
TBO: 1600 hrs. SAP Millennium Cylinders - NE. Crankcase - w /7th studs on heavy style case, like type heavy core is required - OHE. Camshaft - CMG - NE.
Crankshaft - OHE. Starter and starter drive - OHE. Spark plugs - new.
Magnetos - Champion Slick 6320 pressurized magnetos - NE. Magneto harness - Champion - new. Fuel Injection System - OHE. Oil cooler: Engine mount: Flushed and inspected - exchange Remote mount - Flush, inspect, and reuse customer's serviceable core. Intercylinder baffles - refurbished and painted - exchange.
Balance - crankshaft and rod sets - exchange. Oil filter - new.
Throttle and control assembly - OHE. Couplings - Throttle body to Intake manifold - new. Couplings - Induction manifold - new. Core Return Policy - See:. Also see: OHE = Overhauled Exchange NE = New Exchange -OEM or PMA New = New Outright - OEM or PMA New Items = Subject to test time, ferry time and inventory time. Installation & Accessory Kit Components - Packaged Separately & Included.
Baffle Seal Kit - RAM pre-cut SureStand RAM red silicone rubber - new. Air Filter - new RAM Overhauled Engine TBO Warranty 100% Engine and accessories for the 1st year, or 500 hrs, whichever occurs first. Thereafter, the engine only is warranted on a prorata basis to TBO at RAM’s reduced minimum accrual rate of only 30 hours per month, thus extending coverage over four years. For complete details go to RAM OHE Engine CMG TSIO-520-R / -M: $43,938 Shipped - exchange, or Custom Overhauled - exchange Exchange Core Policy Engine, crankcase, crankshaft, internal gears, exhaust, accessories, propeller, governor, and hardware items are only sold on an exchange basis, based upon the customer's exchange of like type and normal runout cores as removed from subject aircraft, and serviceable to RAM's overhaul specifications. Cores should be returned within 30 days of RAM OHE engine shipment, or immediately with a RAM installation. Non-serviceable core fees will be due and payable to RAM.
TSIO-520-R / -M Optional Installation Kit - Recommended during Engine Overhaul. Wastegate and Actuator assembly - OHE. Induction Duct - RAM - new. Overboost Relief Valve - OHE. Couplings - turbo to throttle body - new. Primary fuel and oil hoses - Teflon with integral fire sleeve - news. Turbocharger - OHE.
Turbo Controller - OHE. Transition Duct - new. Alternator - OHE. Other installation parts included in kit are medium pressure hose, pressure relief valve, turbo and wastegate gaskets, o-rings, nuts, bolts, screws, and washers.These items are exchange parts. The customer must return their normal, run-out core part in exchange for the unit in the kit.
TSIO-520-R / -M Optional Installation Kit: $9,664. Customer’s Baffles - RAM will refurbish and install the remainder of the customer’s serviceable engine baffles and a new RAM SureStand baffle seal kit, if the customer will ship them to RAM at least seven working days prior to engine shipment to the customer. Price does not include replacement of missing or unrepairable baffles.
Per engine: $1,500 OEM style baffles only. Optional Installation Parts - Recommended during Engine Overhaul. PMA New Exhaust Package - T210 and T206 PMA-New modified exhaust system, complete with risers, wastegate adapter, tailpipe, and all clamps - new: AWI Kit: $4,705 Knisley Kit: $5,488. PMA New Engine Mount Kit - T210 001-64897 & TU206: $1,847. Cylinder Upgrade Options:. Upgrade SAP Millennium cylinders to nickel: $1,500 per engine.
Ask your RAM Representative for current market prices for CMG cylinders. Optional Engine Horsepower Upgrade - From 285 hp up to 310 hp 310 hp RAM STC Only or 310 hp RAM STC plus Upgrade Hardware Kit G. 310 hp Engine Upgrade - RAM STC Upgrade hp from 285 hp to 310 hp - early Cessna T210 and T206 series aircraft. Applicable are: Cessna T206 A through F models, years 1966 through 1976. Cessna T210 F through L models, years 1966 through 1976. Cessna T206: The TSIO-520-C 285 hp is replaced by a TSIO-520-M 310 hp. STC requires propeller change.
See McCauley and Hartzell Propeller Options Cessna T210: The TSIO-520-H 285 hp is replaced by a TSIO-520-R 310 hp. STC requires propeller change. See McCauley and Hartzell Propeller Options. 310 hp RAM STC Only. Appropriate RAM STC Installation Authorization, RAM Drawings, Supplemental Flight Manual, Placards - RPM avoidance and Fuel Flow, and RAM Power Card. Per aircraft serial number: $1,500.
310 hp RAM STC w/ Installation Hardware Kit G. Appropriate RAM STC Installation Authorization, RAM Drawings, Supplemental Flight Manual, Placards - RPM avoidance and Fuel Flow, and RAM Power Card. Needed hardware and compliance items to install a new prop and a 310 hp engine into a Cessna T210 or T206 originally manufactured with a 285 hp engine. Manifold / Fuel Pressure - gauge - OHE. Tachometer - new. Battery vent kit - new.
Tubes - Manifold drain. Per aircraft serial number: Kit G and STC items are sold on an exchange basis and require the return of all applicable cores within 30 days. required to be repairable. RAM Kit G w / STC - Exchange: $3,580 Core Charge: $500. TP206A/B/C - TU206A/B/C T210F/G/H - Add $1,954.
310 hp Upgrade requires propeller change: McCauley or Hartzell Propeller. McCauley C402 Propeller & STC D3A34C402/90DFA without de-Ice boots. New Outright: $11,995 To include new de-Ice boots, add: $1,250 Replacement spinner may be required at additional charge. McCauley Governor - Exchange With purchase of Kit G w /RAM STC, optionally available is a new McCauley governor Model C290D4/T2, Part Number C20373-1: Exchange basis: $2,100.
Hartzell Q-Tip Propeller, Spinner, Bulkhead & STC PHC-J3YF-1RF/F7663D-2Q without de-Ice boots. New Outright: $12,069 To include new De-Ice boots, add: $1,250. Hartzell ScimitarPlus SE Propeller, Spinner, Bulkhead & STC Model C3F156 or J3F9050 depending on aircraft model, without de-Ice boots.
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New Outright: $12,100. De-ice boots: $1,250.