Service Manual For A Harley Sportster 1200
Service Manual Model Year Application: 2006 Harley-Davidson XL 883 Sportster 883, 2006 Harley-Davidson XL 883L Sportster 883 Low, 2006 Harley, Davidson XL 883C Sportster 883C Custom, 2006 Harley-Davidson XL 883R Sportster 883R, 2006 Harley-Davidson XL 1200C Sportster 1200 Custom, 2006 Harley-Davidson XL 1200R Sportster 1200 Roadster, 2006 Harley-Davidson XL 1200L Sportster 1200 Low. Contents of this 2006 Harley Davidson Sportster XL Service and Repair Manual: This instant eBook contains fully detailed step-by-step repair procedures with hundreds of high quality photos and illustrations to guide you through any repair, maintenance, overhaul, service specifications or troubleshooting procedure. This expert text guide book will give you the knowledge and experience you need to perform simple basic maintenance or more complicated service procedures like engine overhaul. Covers every thing you will ever need to know to fix anything on your your 2006 Harley Davidson Sportster XL Motorcycle Chopper. Why Pay a mechanic when you can do it for free. Payment and download Instructions: 1 Click on the instant download button at the top of the page to buy your repair manual now.
1970-2013 Harley Davidson Sportster XL 883 1200 HAYNES MANUAL 2534. 3.5 out of 5. Clymer Repair Manual for Harley Sportster XLH/XLCH/XL 59-85. Harley-Davidson Sportsters 1959-1985 Repair Manual. 1993 1994 Xl Xlh Sportster 883 1200 Harley Davidson Service Manual 99484-94. Find great deals on eBay for Sportster Repair Manual in Harley-Davidson. 2001 Harley Davidson Sportster Service Repair Manual 883 1200 Hugger Sport.
Pay with your credit card through paypal, (No Registration Required). After Payment you will be redirected to the download page. After Download is complete you can save it to your download folder to view it, save it, and print pages whenever you need it. This manual is not a scan copie of a book, this is the origanal factory service manual and it is by far the best you will find anywhere, thats to say if you can even find it. Download it to your computer in just seconds. Below is just a TINY sample of topics covered in this Sportster manual and contains all the information you need to fully disassemble your motorcycle and reassemble it. 1.1 General.
1-1 1.2 Fuel and Oil. 1-5 1.3 Maintenance Schedule. 1-6 1.4 Critical Fasteners. 1-10 1.5 Engine Oil and Filter. 1-11 1.6 Left Side Cover. 1-14 1.7 Battery Maintenance.
1-16 1.8 Brakes. 1-20 1.9 Bleeding Hydraulic Brake System. 1-21 1.10 Brake Pads and Discs. 1-24 1.11 Tires and Wheels. 1-31 1.12 Primary Chain. 1-33 1.13 Clutch.
1-35 1.14 Transmission Lubricant. 1-37 1.15 Rear Belt Deflection.
Service Manual Harley Davidson Sportster 1200
1-39 1.16 Rear Belt and Sprockets. 1-43 1.17 Shock Absorber Adjustment. 1-45 1.18 Steering Head Bearings. 1-46 1.19 Rear Fork Bearings. 1-47 1.20 Front Fork Oil.
1-49 1.21 Spark Plugs. 1-51 1.22 Cable and Chassis Lubrication. 1-52 1.23 Air Filter Element. 1-53 1.24 Throttle Cables and Enrichener. 1-55 1.25 Idle Speed and Ignition Timing.
1-57 1.26 Fuel Supply Valve Filter. 1-58 1.27 Engine Mounts and Stabilizer Links. 1-60 1.28 Headlamp Alignment. 1-61 1.29 Fluid/Lubricant Requirements. 1-63 1.30 Storage.
1-64 1.31 Troubleshooting. 1-66 2.1 Specifications. 2-1 2.2 Torque Values (table). 2-3 2.3 Vehicle Identification Number (VIN). 2-6 2.4 Wheels. 2-8 2.5 Wheel Lacing: 16 Inch Rim.
2-22 2.6 Wheel Lacing: 19 Inch Rim. 2-25 2.7 Wheel Lacing: 21 Inch Rim.
2-29 2.8 Truing Laced Wheels. 2-33 2.9 Checking Cast Wheel Runout.
2-36 2.10 Tires. 2-37 2.11 Front Brake Master Cylinder. 2-41 2.12 Rear Brake Master Cylinder. 2-49 2.13 Rear Brake Master Cylinder Reservoir. 2-58 2.14 Front Brake Caliper.
2-60 2.15 Rear Brake Caliper. 2-68 2.16 Brake Lines. 2-77 2.17 Front Fork. 2-81 2.18 Fork Stem and Bracket Assembly.
2-84 2.19 Rear Fork. 2-85 2.20 Rear Shock Absorbers. 2-88 2.21 Stabilizer Links. 2-89 2.22 Front Engine Mount/Isolator. 2-91 2.23 Rear Engine Mount/Isolator. 2-93 2.24 Throttle Control. 2-96 2.25 Handlebars.
2-98 2.26 Clutch Control. 2-101 2.27 Exhaust System. 2-104 2.28 Front Fender. 2-107 2.29 Rear Fender. 2-108 2.30 Belt Guard and Debris Deflector. 2-112 2.31 Jiffy Stand. 2-113 2.32 Seat.
2-115 2.33 Rider Foot Controls: XL 883, XL 883L, XL 883R, XL 1200R. 2-117 2.34 Rider Foot Controls: XL 883C, XL 1200C. 2-119 2.35 Passenger Footrests.
2-123 2.36 Fork Lock. 2-124 7.1 Specifications. 7-1 7.2 Torque Values (table). 7-2 7.3 Bulb Requirements.
7-3 7.4 Battery Tray. 7-4 7.5 Ignition System. 7-6 7.6 Manifold Absolute Pressure Sensor (MAP). 7-8 7.7 Ignition/Light Switch.
7-9 7.8 Ignition Control Module (ICM). 7-11 7.9 Spark Plug Cables. 7-12 7.10 Ignition Coil. 7-14 7.11 Charging System. 7-15 7.12 Alternator.
7-16 7.13 Voltage Regulator. 7-19 7.14 Battery. 7-21 7.15 Battery Cables.
7-25 7.16 Headlamp. 7-29 7.17 Indicator Lamps. 7-33 7.18 Tail Lamp. 7-35 7.19 Turn Signals.
7-37 7.20 Rear Stop Lamp Switch. 7-41 7.21 Handlebar Switches. 7-42 7.22 Right Handlebar Switch.
7-44 7.23 Left Handlebar Switch. 7-51 7.24 Horn. 7-55 7.25 Maxi-Fuse. 7-57 7.26 Fuses and Starter Relay. 7-58 7.27 Maxi-Fuse Holder. 7-59 7.28 Relay/Fuse Block.
7-60 7.29 Speedometer: XL 883, XL 883L, XL 883R. 7-62 7.30 Speedometer and Tachometer: XL 1200R. 7-63 7.31 Speedometer: XL 883C, XL 1200C. 7-66 7.32 Turn Signal/Security Module (TSM/TSSM). 7-68 7.33 Oil Pressure Switch. 7-70 7.34 Crank Position Sensor (CKP). 7-71 7.35 Vehicle Speed Sensor (VSS).
7-72 7.36 Neutral Indicator Switch. 7-73 7.37 Optional Security Siren. 7-76 7.38 Bank Angle Sensor (BAS). 7-79 AND SO MUCH MORE! Manual Language: ENGLISH Pages: 817 File Format: PDF File Delivered In: PDF Format Zoom in/out: YES Word Search: YES What is a service & repair manual?
A service & repair manual is collection of information and instructions to guide the user in fixing, repairing or maintaining a part or parts in a logical mathematical sequence to restore, rebuild for maintaining proper function. Whether your a first time mechanic or a seasoned repair technician crucial service data, repair procedures, maintenance, assembly and disassembley service procedures are a requirement for the proper mechanical flow of operation for the vehicle. A service repair manual doesn’t become a simple guide for the mechanic but rather a essential tool of knowledge. The following is a sample of information typically found in each service repair manual. Book marked chapters for easy navigation allowing you to identify exact repair service procedures in the quickest time possible.
Notes, cautions and warnings throughout each chapter pinpointing critical service information. Numbered instructions guide you through every repair procedure in a step-by-step fashion. Bold figured numbers help you quickly match illustrations with instructions.
Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure. Enlarged insets help you identify and examine parts in detail and in the manner of which they are assembled and disassembled to factory oem specifications. Numbered table of contents easy to use so that you can find the information you need fast. A service manual also makes it easy to diagnose and repair problems with your machines electrical system. Troubleshooting and electrical service procedures are combined with exploded detailed wiring diagrams for ease of use. Maintenance schedules, service data along with precise torque specifications allow the mechanic to accurately repair and maintain the vehicle to the factory specifications.
Clymer has produced an all-encompassing manual for complete teardown and repair of late model Harley Davidson Sportsters and Dynas. You don’t have to be a professional mechanic to get plenty of use out of this book. Whether you’re just looking for a more in-depth owner’s manual or need clear, step by step instructions on how to remove and overhaul the transmission and engine, this book has got you covered.
The book is handy when the power goes out, but the digital version is better. Clymer has released an online version of the manuals for lightning fast referencing and it will never get stained by oily hands beyond readability the way a paperback will.
Heavy and thick book (1.25 inches) to lug around, Photos are fairly small and mostly black and white in the book, Photos online are often color, clearer than the book at times, but many are still black and white and grainy/low resolution, Online manual is super easy to use and faster than the book to find what you’re after, Photos and diagrams can be saved to your portable device for reference later Wrenching Made Easy First Impressions I’ve been using Clymer motorcycle repair manuals on my own bikes for several years and know how good they are. Clear and concise with decent, black and white photos that have helped me keep my ride in tip-top shape. I used to buy the much more expensive factory repair manuals but got wiser over time switching to Clymer. There’s no appreciable advantage in using the OEM books over Clymer. I find them maybe a little clearer when it comes to photos sometimes, but that’s it. This review is of the brand new book and online service manual (M256) for late model Harley Davidson XL Sportsters from 2014 to 2017 model years. Harley brought in a CANbus electrical system in 2014 on these bikes so having a good manual is pretty crucial in DIY work as a result.
It covers a huge array of Sportsters and since they don’t change much are quite reverse compatible with older models other than the electrical system. XL883L SuperLow (2014-2017). XL883N Iron 883 (2014-2017). XL883R Roadster (2014-2015). XL1200C 1200 Custom (2014-2017).
XL1200CA Custom Limited A (2014-2016). XL1200CB 1200 Custom Limited B (2014-2017). XL1200CP 1200 Custom (factory custom) (2014-2016). XL1200CX Roadster (2016-2017). XL1200T SuperLow (2014-2017). XL1200V Seventy-Two (2014-2016).
XL1200X Forty-Eight (2014-2017) Clymer has also simultaneously released the same quality of book (M255) for 2012 to 2017 FXD/FLD Dynas because of the same “CANbus reason”. The Online manual is the stuff mechanics’ dreams are made of.
Click and find exactly what you want and fast. I like it a lot, but feel like maybe Clymer hasn’t gone far enough yet. This could be set up better if it included a 3D diagram of the bike that you rotate and click on the area you want to work on to bring up procedures, specs and parts diagrams featuring factory part numbers. Clymer, are you hearing this? Link it up with the local dealership parts department (or even eBay) so the user can check inventory, price and how far away your desired part is. It could easily be set up to order the parts at that point as well and provide tracking. It’s 2018 after all!
I would enjoy some video links built into the website as well because photos are good, but the video is king of all for visual people like myself. I always end up looking on YouTube to see how to do something even after reading the Clymer manual, so let’s just make the Online Manual one-stop shopping. It makes sense. Menus and Content There is a big menu that subdivides into topics beautifully right after you login to the website. Easier than an Index and you can save diagrams and photos from the page in your phone for quick reference later. You can see how the diagrams and photos are the same quality as in the book, but there is more color used on the site.
Mainly it’s used to highlight warnings that are crucial to follow in order not to damage your bike, but some photos are in color too. Spark Plugs Plugs are an area many people always ask about how to tackle and it’s all set out really well in the Online Manual as you can see in the following photos. Wiring Diagrams The photos can be enlarged or zoomed on to see better what’s going on with the site pages. When it comes to the wiring diagrams this is the main reason to go digital since those little wires are tough to see along with the small print used on the ones in the back of the book. Embrace the future! Go to the website, but keep the book around just in case the robots take over and shut down the internet or something.
The Final Word Not only will this manual pay for itself the first time you use it and don’t pay labor to a repair shop, it will increase your self-confidence, help you keep your bike running better, longer and make you a smarter, more well-rounded individual if you let it. There are times Clymer will show you how to avoid needlessly buying special factory tooling and present a way to build your own or get by without it. In the brake bleeding section, they mention the MityVac bleeding tool which allows a single person to bleed the brake lines but also mention how to do it with a friend without the tool.